A great many of industrial processes and research centre applications depend upon highly accurate, repeatable and reproducible mixtures of gases. More often than not, and certainly historically, the huge importance of the required precision results in the decision to use pre-mix cylinders. This makes complete sense when a single blend or composition is required, however, when multiple or variable blends are required the cost and the practicality can become prohibitive. Such applications therefore require an exceptionally good Gas Mixer – and Fusion Flow Technologies have the exact solution.
Fusion Flow MXM Precision Gas Mixer
Brief Specification Overview
The following is based on configurations already built, however, bespoke designs are always welcome.
on demand gas mixtures with flow or pressure priority
up to 10 gas inputs
flow rates from 100 sccm through to 5000 SLPM
0.6% accuracy
ultra-fast step change response (~ 25 ms)
49 selectable pure gases
user configurable software to create mixes of up to 5 of these pure gases
extensive network OIT integration with MQTT communication
Various Form-Factors Are Available
Turnkey
A plug-and-play complete gas mixing lab all in a box. Internally housed mass flow controllers are mounted upon a stainless steel modular manifold with all ports and connections facing the rear. 2 – 6 gas inputs, 100 sccm – 100 SLPM full scale ranges.
Benchtop
Built for applications requiring more than 6 feed sources or higher per channel flow rates. The MFC’s are plumbed externally within the process pipework whilst all other functions remain within the housing. 2 – 10 gas inputs, 100 sccm – 5000 SLPM full scale ranges.
Rackmount
An industrial form factor that takes the concept of the Benchtop MXM but now within a 19” 4U rack-mounted enclosure.
Customer Driven
Rather than supplying one of our own existing designs we would be delighted to collaborate to produce whatever is required for any given situation. Commonly this might be stack-mounted, base-plate mounted or perhaps even loose components that can be installed in the most efficient manner.
Industries and Applications
Our gas mixing solutions can be applied within a great many industries with the list being almost endless. Of particular note, however, are the Food, Pharmaceutical & Biotech, Hydrogen and Fuel Cells and the many Original Equipment Manufacturers. Applications are equally numerous with just a few examples being:
Gas Sensor Calibration
Fuel Cell Testing
Precision Bio- Processes
Welding Gas
Modified Atmosphere Packaging
Controlled Atmosphere Storage
Glass Fibre Manufacturing
Surface Coating
H2 in Natural Gas Research
Glove Box Atmosphere Control
Laser Gases
Summary
Fusion Flow gas mixers represent a technological leap for industry, offering unprecedented control and precision within gas blending processes. Their application directly contributes to elevating both quality standards in manufactured product and the outcome from essential research whilst decreasing waste, costs and H&S risks
Get in touch
PCT has extensive experience in Gas Mixing applications, if you need assistance please do get in contact with us.
